June 2016
Special Report: Process/Plant Optimization
Isomerate is useful because it is paraffinic and contains no benzene, aromatics or sulfur. This pentane and hexane fraction of crude oil is known as light naphtha. The main objective of reactions is to increase the research octane number (RON) of the components. Decreasing fuel consumption without changing the product RON of isomerization units is discussed here.
Hydrogen sulfide and carbon dioxide represent major concerns for the hydrocarbon industry. Both species are contaminants and, since their use as feedstock is minor, are considered troubling byproducts.
A new control system and single-blend optimization system make it possible to blend gasoline directly into tanker ships for delivery, rather than only into tanks, thereby saving millions in capital and reducing product giveaway.
Catalysts
A Saudi Aramco refinery operates a series-flow, single-stage hydrocracking unit (HU) in a recycle high-conversion mode. The HU has been in operation for over 35 years and is being debottlenecked to increase its throughput by 20%.
Maintenance and Reliability
In 2013, Refinery “X” was experiencing serious pump distress—the third or fourth in a 12-month period. We received calls about the latest thrust bearing failure event on this important 3,560-rpm process pump. Soon after, a surprisingly similar incident happened at Refinery “Y” in 2015. Both incidents are considered here.
When a scheduled maintenance task at a refinery in Germany revealed the need for a new rotor assembly, working with local independent specialists enabled the team responsible to improve the design and performance of the compressor without further interruption to service.
Process Control and Instrumentation
The state-of-the-art approach to solving the crude selection and scheduling problem is to separate the two challenges.
Here, errors in measuring TWTs are analyzed, and examples are presented to illustrate the importance of correcting for these errors to obtain accurate TWT measurements.
The traditional approach for collecting plant as-built data commonly used for the revamp and retrofit of existing facilities, as well as for plant maintenance and operation, includes manually collecting the data and reviewing existing plot plans, elevation drawings, systems isometrics, or other 2D CAD drawings.
Process Engineering and Optimization
Crude C<sub>4</sub> streams from the steam cracker unit or the fluidized catalytic cracker unit contain valuable hydrocarbons, such as butadiene and C<sub>4</sub> olefins.
Columns
This issue of <i>Hydrocarbon Processing</i> revolves around the central theme of optimization. This topic has been a major focus in our publication for decades. Thousands of pages of editorial have been devoted to this subject over our 95-year history. But what do we mean when we use the term ‘optimization?’
When asked about the challenges facing the hydrocarbon processing industry (HPI), our answer was swift and direct: The trials we face are bundled, or can be found, in lessons some of us learned decades ago. However, lessons learned and explained decades ago were often disregarded by managers with a short-range focus.
Mexican oil company Pemex recently announced major refinery improvement projects that will represent a total investment of $23 B over the next three years.
Demand for refined oil products is expected to continue growing in Africa, both in the short and medium terms. However, the continent’s refining capacity is unlikely to keep pace as commercial risks threaten to hold back planned new refineries and the expansion of existing facilities.
In today’s digital world, the line between IT and OT is blurring, and connectivity has become both inescapable and necessary. Connectivity is driving an influx of data that is both beneficial and overwhelming, especially as we explore how to apply this data in meaningful ways.
Trends and Resources
For major oil companies, refining has offered a silver lining since the oil market crash that began in mid-2014. While overall profits have declined, healthy margins from the refining sector—owing to lower feedstock prices—have insulated many top companies from major losses.
The Asia-Pacific region dominates in the total number of active projects in all sectors of the downstream hydrocarbon processing industry. Just as China has seen unprecedented growth over the past decade, India is emerging as the globe’s new oil demand center.
US refinery utilization rates have increased in some areas following the peak of maintenance season.
According to <i>Hydrocarbon Processing’s </i> Construction Boxscore Database, there were nearly 90 new project announcements from January 2015 to June 2015.
Unintended fugitive emissions from pressurized plant components have long been a key concern for operators as well as regulators.
Amec Foster Wheeler Plc named Halliburton executive Dr. Jonathan Lewis as chief executive officer (CEO), effective June 1.
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