January 2012

Special Report: LNG/Gas Processing Developments

Improve process control for natural gas heat exchangers

Simulation model shows how to optimize plant controllability and safety

Lai, H-M., Jacobs Canada Inc.

Dynamic simulation is becoming an important tool for engineering design and plant operation.1,2 In this case history, a first-principle dynamic model of a natural gas/steam heat exchanger system is built using a commercially available dynamic simulator. Four scenarios for operability and safety are investigated to demonstrate how a process and associated control system will respond to various disturbances as a function of time. Case history. Preheating of natural gas (NG) is frequently used to prevent hydrate formation due to the Joule-Thompson effect of the NG let-down stations. The typical NG heater system consists of a shell-tube heat exchanger, a condensate receiver and a steam trap,

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