Equipment
Rethink fired heater design for emissions
As environmental regulations are becoming more stringent on reduced nitrogen oxide and carbon monoxide emissions, burner designs are changing to meet revised regulations. The heater design must complement the chosen burner for optimal performance. Although design duty is considered to be the main focus of the heater design, the range of heater operation and its impact on heater safety and emissions needs are often neglected.
Reliability: Improve condition monitoring with shock pulse technology
Shock pulse technology is generally well known to vibration analysts and reliability technicians. A handheld combination of sensor and display meter would typically be used to detect discontinuities in bearings and would respond to the impact of two masses. The resulting shockwaves will create a shock pulse of a certain magnitude that commonly manifests itself at a particular repeat frequency. The respective magnitude of relevant excursions and their trends can be observed by the person entrusted with the monitoring task.
Editorial Comment: Honoring the industry’s best … take 2!
Due to Tropical Storm Imelda, Hydrocarbon Processing issued its first force majeure in postponing the third annual HP Awards.
Improved cooling system performance begins with data
Refineries consume large amounts of energy and water to refine crude oil into products. Up to 10% of crude oil’s energy content is consumed during processing, and it takes 1.5 bbl of water to process one barrel of crude oil. Refining processes also generate large quantities of excess thermal energy that needs to be expelled into the environment using a once-through or recirculating cooling system.
Use submerged combustion systems to efficiently destroy hazardous plant waste
In the production of clean fuels, plastics and other hydrocarbon-based products, refineries and petrochemical facilities generate unwanted (waste) byproducts. Having no market value, the undesired byproducts must be recycled, minimized or eliminated. Depending on the feedstocks, end products and reactant materials, the unwanted materials can be gases, liquids or multiphase materials.
When digital transformation hits all four sustainability buckets
Sustainability is emerging as a critical business topic, as many companies focus resources toward lowering emissions, waste and energy use in their production processes. This important concept can apply broadly to company operations, especially when considering the expansive view of the triple bottom line that measures the impact of company operations on profits, people and the planet.
Diversifying the future: Incentives for worldwide adoption of renewable fuels and chemicals—Part 2
Bio-based, renewable fuels and chemicals can reduce the environmental footprint of maintaining global transportation and product demands, while also offering supplementation of traditional fossil fuels in a global environment with increasing energy demand. The renewable energy sector is large and growing rapidly.
FCC catalyst deactivation studies to mimic refinery conditions for high-propylene applications
The fluid catalytic cracking unit (FCCU) is a conversion unit located at the heart of many refineries. Its main purpose is to crack crude oil-derived feedstocks into valuable liquid products, primarily LPGs (propylene and butylenes), and gasoline and light-cycle oil (LCO) precursors. The process uses a fluidizable catalyst, comprising an alumina-silica framework and tailored for each refinery to meet its specific needs. Often, the changing of a catalyst includes catalyst testing evaluations, employed by about 50% of the FCCUs in the world. The testing process is cumbersome, in which multiple methods are available to refineries.
Hydrocarbon Processing Awards Winners
<i>Hydrocarbon Processing,</i> the downstream processing sector’s leading technical publication, has announced the winners for its third annual awards. The <i>HP</i> Awards celebrate innovative technologies and people that have been instrumental in improving facility operations over the past year.
Pay attention: LockerGoga and Trisis/Triton demand an improved cybersecurity strategy
The need for a solid cybersecurity strategy has been discussed and debated for nearly half a century. However, the basic worm-type attacks first documented in 1972 are still with us today. Why? The reason is because even the most basic measures to protect control systems from these types of attacks are still not systematically employed.
- ITT to acquire SPX Flow for > $4.77 B, expanding leadership in highly engineered components and adjacent flow technologies 12/5
- MOL Group introduces eco-friendly Bag-in-Box packaging for lubricants 12/5
- Addis Energy secures $8.3 MM to scale its transformative approach to low-cost ammonia production 12/5
- World Fuel Services supplies cruise line with waste-based biofuels 12/5
- Chevron announced $18 B-$19-B CAPEX budget for 2026 12/5
- Russia and India sign deal to build urea plant in Russia 12/5
