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Safety

HP Reliability: Fact-checking list from recent reliability conferences

Hydrocarbon Processing Staff: Bloch, Heinz P.

Whenever HP editors attend technical conferences, their primary goals include observing industry practices, finding facts and spotting trends. Fact or fictionUnfortunately, presenters sometimes relate..

HP Water Management: Update: Online measurement of oxidizing biocides

MarTech Systems, Inc.: Huchler, L. A.

Nearly all owners of industrial cooling towers feed oxidizing biocides—chlorine (Cl) and bromine (Br)—to kill bacteria in the recirculating cooling water. Minimizing the populations of bacte..

HP Innovations: Innovations

Hydrocarbon Processing Staff: Blume, Adrienne

Flowmeter uses Coriolis force in measurementThe Sitrans FC430 flowmeter from Siemens AG is capable of measuring liquids and gases using the Coriolis principle. Flows can be measured with a precision o..

Use model-based temperature control for fixed-bed reactors

BASF Corp.: Weatherford, D.
MAVERICK Technologies: Ford, J.

A process unit at BASF’s Geismar, Louisiana manufacturing facility contains a series of six packed-bed reactors filled with a proprietary catalyst. This catalyst promotes an exothermic reaction, ..

Overcome barriers to proper planning and scheduling

T.A. Cook Consultants Inc.: Wanichko, J.

Planning and scheduling must work hand-in-hand for a turnaround, outage or shutdown to be executed to budget and schedule. Unless proper diligence is given up-front to planning and scheduling, no amou..

Mitigate reactor failures due to graphitization

SABIC Technology Centre: Al-Enazi, S.  |  Al-Meshari, A.  |  Abdelgalil, A.

Graphitization occurs in carbon steel (CS) reactors in high-temperature service (> 455°C). As discussed in this case history, the shell of a methyl tertiary butyl ether (MTBE) reactor became s..

Corrosion under insulation is a hidden problem

The Sherwin-Williams Co.: Hanratty, T.

Corrosion under insulation (CUI) is one of the costliest avoidable problems facing the hydrocarbon processing industry (HPI) today. CUI afflicts refineries—specifically, the steel piping, storage..

Process safety management: Going beyond functional safety

Invensys Operations Management: Turk, M. A.  |  Mishra, A.

Operating companies are increasing efforts to reduce the risk of catastrophic events such as the release of toxic, reactive or explosive chemicals that can damage the environment or plant assets.

Operator response to alarms is an important protection layer

Praxair: Limaye, R.

Operator response to alarms is important layers of protection (LOP). When implemented with good design, engineering and maintenance practices, an alarm can help reduce the safety integrity level (SIL)..

Key aspects of design and operational safety in offsite storage terminals

Aker Solutions: Ramnath, V.

The Buncefield incident in the UK and the Jaipur fire in India stand out as major offsite storage terminal disasters in the European and Asian regions. In the Americas, a similar explosion rocked the ..