Loss Prevention
Recover from a steam reformer tube rupture
Most operational problems in the hydrogen plant occur at the steam reformer. The steam reformer is typically operated at high temperatures (810°C process gas) and high pressures (20 atmg) to maxi..
HP Automation Safety: Maintenance capability: Does it matter in the long term?
I remember working in a test department, where a particular technician, known as Mike, seemed to destroy a significant percentage of the equipment he worked on. Since he reported to me, I tried extra ..
Avoid hidden costs of suction-specific speed in pumping
More than 30 years ago, a landmark study observed a relationship between suction-specific speed and the probability of pump failure that changed the way pumps are selected. This observation created th..
Investigate power limitations in a large steam turbine
An investigation was carried out to rectify power limitations for a steam-turbine driver of a cracked-gas compressor (CGC) in a world-class ethylene plant.DescriptionThe turbine is a nine-stage, impul..
Seal safety may require going beyond typical standards
Top industry professionals believe users must reach beyond typical standards in applying safer mechanical seals when hazardous and toxic chemicals are involved.
Prevent methane hydrate formation in natural gas valves
The discussion here focuses on the thermodynamics involved and on the requirements for a successful natural gas valve application in which the incidences of hydrate formation and icing of the valve are reduced.
Optimize vacuum ejector operations
Vacuum distillation unit (VDU) designs generally involve jet ejectors due to their low capital and operating expenses, high reliability, durability and simplicity. Once the ejector is installed and co..
HP Viewpoint: Consider integral-gear compressors in CO2 services
In 1998, the author began researching suitable technology for compressing 95 MMSCFD of “bone dry” (–100°F dew point) carbon dioxide (CO2) from 16.7 psia to 2,710 psia. The compress..
HP Industry Perspectives: US-based ultra-low-sulfur gasoline rule released
In late March, the US Environmental Protection Agency (EPA) released the long-awaited ruling for ultra-low-sulfur gasoline, also known as the Tier 3 rule. This proposed rule lowers the sulfur content ..
Overflow systems are the last line of defense
The overflow system is the last line of defense against the excessive container filling. An overflow system consists of an overflow nozzle with internal and/or external piping and, in some cases, a si..
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