Equipment
Digital: Better maintenance through better data
When I talk to professionals in the refining and petrochemical businesses, they are always interested in how new technologies can improve operational efficiency, make plants safer and increase profitability.
Executive Viewpoint: Succeeding against cyber attacks
No doubt exists that the added connectivity that modern control and automation systems deliver offers a myriad of benefits. By embedding computing within the process and utilizing edge and cloud technologies, it can provide greater visibility. It creates a digital thread for the plant and allows both equipment and the processes to be analyzed, as well as giving prescriptive advice.
Reliability: When slow-rolling machines can cause failures, and how to avoid them
All the book learning in the world will fail if we do not use common sense. We could also say that we need to think things through and should recognize that intuitive logic can lead us astray. If that sounds like semantic banter, let us zero in on three practical field examples that illustrate the issues at hand.
How changes to functional safety standards can optimize fire and gas detection
ANSI/ISA-84 is one of the most influential standards in functional safety and has been a driver for instrumented process safety improvements over the last 20 yr. It is a comprehensive norm covering a wide range of aspects related to functional safety in process industries, including the entire life cycle of designing, implementing and operating safety systems.
Rethink fired heater design for emissions
As environmental regulations are becoming more stringent on reduced nitrogen oxide and carbon monoxide emissions, burner designs are changing to meet revised regulations. The heater design must complement the chosen burner for optimal performance. Although design duty is considered to be the main focus of the heater design, the range of heater operation and its impact on heater safety and emissions needs are often neglected.
Reliability: Improve condition monitoring with shock pulse technology
Shock pulse technology is generally well known to vibration analysts and reliability technicians. A handheld combination of sensor and display meter would typically be used to detect discontinuities in bearings and would respond to the impact of two masses. The resulting shockwaves will create a shock pulse of a certain magnitude that commonly manifests itself at a particular repeat frequency. The respective magnitude of relevant excursions and their trends can be observed by the person entrusted with the monitoring task.
Editorial Comment: Honoring the industry’s best … take 2!
Due to Tropical Storm Imelda, Hydrocarbon Processing issued its first force majeure in postponing the third annual HP Awards.
Improved cooling system performance begins with data
Refineries consume large amounts of energy and water to refine crude oil into products. Up to 10% of crude oil’s energy content is consumed during processing, and it takes 1.5 bbl of water to process one barrel of crude oil. Refining processes also generate large quantities of excess thermal energy that needs to be expelled into the environment using a once-through or recirculating cooling system.
Use submerged combustion systems to efficiently destroy hazardous plant waste
In the production of clean fuels, plastics and other hydrocarbon-based products, refineries and petrochemical facilities generate unwanted (waste) byproducts. Having no market value, the undesired byproducts must be recycled, minimized or eliminated. Depending on the feedstocks, end products and reactant materials, the unwanted materials can be gases, liquids or multiphase materials.
When digital transformation hits all four sustainability buckets
Sustainability is emerging as a critical business topic, as many companies focus resources toward lowering emissions, waste and energy use in their production processes. This important concept can apply broadly to company operations, especially when considering the expansive view of the triple bottom line that measures the impact of company operations on profits, people and the planet.
- ExxonMobil plans 1 Blbs/yr of advanced recycling by 2027 11/22
- Gauging the likely Trump effect on U.S. energy and power sectors 11/22
- Russia's Lukoil restoring cracker at NORSI refinery, gasoline output rising 11/22
- Nigeria's local currency crude sales fall short of target, Dangote refinery says 11/22
- U.S. October gasoline imports hit post-pandemic low on slump in European shipments 11/22
- Clean Hydrogen Works awards McDermott FEED contract for Ascension Clean Energy (ACE) project 11/21
