Commercializing a new chemical process can be as simple as installing one or more homogenous batch reactor(s), or as complex as designing a fully integrated chemical complex requiring one or more heterogeneous reaction steps processing gas, liquid and/or solids, with other units required to prepare feeds, recover products/byproducts and recycle streams.
Commercializing a new chemical process can be as simple as installing one or more homogenous batch reactor(s), or as complex as designing a fully integrated chemical complex requiring one or more heterogeneous reaction steps processing gas, liquid and/or solids, with other units required to prepare feeds, recover products/byproducts and recycle streams. The latter is focused on here, with further clarification that there are always exceptions to the rules.
Fig. 1. Typical step sequence in scale-up. Note: Pilot and/or demo stages are optional.
Typically, process scale-up evolves from lab scale to pilot, demo and commercial (FIG. 1). The lab scal
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