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Westlake boosts planned capacity by 40% for Louisiana chlor-alkali project

Westlake Chemical is increasing the capacity of the previously-announced chlor-alkali plant to be located at its vinyls manufacturing complex in Geismar, Louisiana.

The chlor-alkali unit originally estimated to produce 250,000 electrochemical units (ECUs) annually will now be designed for a capacity of up to 350,000 ECUs/year.

This new plant is consistent with Westlake’s vertical integration strategy for its vinyls business and will allow the company to expand and optimize the vinyls chain over time, the company said.

The construction costs for the chlor-alkali facility are estimated to range between $370 to $420 million, according to Westlake officials.

Site work is currently underway for this new facility and the project is targeted for start-up in the second half of 2013.

The project will be partially funded by the Gulf Opportunity Zone bonds issued by the company.

The plant will utilize state of the art membrane technology and is expected to create approximately 100 permanent positions and 400 to 500 construction jobs.

The new unit will be adjacent to the existing vinyl chloride monomer (VCM) and polyvinyl chloride (PVC) facilities at the Geismar complex.

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